Aero-Engines
Aero-Engines

State-of-the-art BrilliantTM factory complemented with highly skilled workforce and differentiating capabilities has established Tata Advanced Systems as a key strategic partners for major Aero-engine OEMs.

Aero Engines Highlights

Tata Advanced System is an established global supplier for aero-engine components. Spread over a 22 acre campus, we went from greenfield to production at our BrilliantTM Factory within fourteen months.

MACHINING

Our facilities are equipped with next-generation equipment for building critical and complex components such as high pressure turbines, compressor casings and compressor extension case.We also manufacture Structural components such as Forward Inner Nozzle Support. Our capabilities in design and manufacturing of complex machining fixtures assist in catering to high rate, high volume global supply chain demands powering major aircraft platforms. Our array of machines include 3-axis & 5-axis Mill Turn Center and Vertical Turret Lathe, which transforms titanium, steel and other hard & soft metals.

FABRICATION

We successfully manufacture detail parts like honeycomb stationary seals, rotary seals, heat shields and bearing housings. Our technical specialists are consistently upskilled to work on most advanced equipment for radiography, spectrometry, spark erosion grinding and electro discharge machining. The technology-assisted lean value chain for precision engine component manufacturing present under a single roof pushes our production rate.

RIGID PIPES AND ASSEMBLIES

The variety of tools at our tube processing shop have been stationed to cover the wide range of capabilities and capacities demanded by the industry. Our capabilities encompasses Tube forming, multi-bend and assembly of Rigid Pipes for the fueling system of prevalent aero-engines. These processes are complemented with state-of-the-art equipment for tube cutting, tube bending & measurement, finishing, swaging and flushing on soft and hard metals.

SPECIAL PROCESSES AND SURFACE TREATMENTS

Our aero-engine manufacturing capabilities include best-in-class special processes that are qualified by Nadcap, OEMs and Tier-1s. In order to control the end-to-end value chain, we have invested in all key processes that enable us to go from stock to finished product in-house. These special processes include but are not limited to Vacuum Heat Treatment and vacuum brazing. We perform surface treatments like Robotic Sacrificial coating, plasma and HVOF coatings. Our welding capabilities range through orbital, TIG, Spot and Electron beam welding.

Highlights

2 Plants

TCOE, TSAL at Hyderabad

400+

Trained workforce

Top 2

Global Aero-engine customers are our partners

Strategic Partner

On some of the largest selling engine platforms

Other Centers of Excellence

ASSEMBLY

At the aerostructure assembly center of excellence, our area of work ranges from intricate parts to large and complex assemblies and includes the design and manufacture of tooling. We have value engineered critical legacy aerostructures using concepts such as FSDA while resolving engineering inconsistencies. Our talented and efficacious workforce is able to produce zero-defect outputs.

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METALLICS

At Tata Advanced Systems, we are a global single source for the majority of our programs in the Metallics Center of Excellence. Our capability includes complex machining of hard and soft metals, sheet metal fabrication as well as surface treatments. We ensure delivery of tight tolerances and high quality at all rate requirements.

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COMPOSITES

Tata Advanced Systems is a leading supplier of composite parts and assemblies. We have proven expertise in design to build of tooling, monolithic and sandwich hand layup of complex surfaces, long member fabrication & large assemblies with customer approvals for special processes.

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