Composites
Composites

Delivering composites manufacturing solutions from aerospace certified world class facilities

Composites

With our proven expertise in monolithic and sandwich layup, world class manufacturing facilities, cutting edge non-destructive testing and quality management systems; we have delivered composite components and assemblies for aerospace, aero-engines, space and defence applications. Our associations with Top global supply chain partners reflects our commitment to the development and growth of the Composite Center of Excellence.

LAYUP PROCESSES - PREPREG

With over 3000 metre square of clean room capabilities, with state of the art laser projection system and CNC ply-cutters Tata Advanced Systems executes manufacture of critical components for the world's aerospace composite requirements. Our global partners have recognized our quality and delivery performance on advanced composite floor beams, tail cone, wing spars, ailerons, control surfaces and panels manufactured on the single-piece flow line at our facility.

CO-CURING AND BONDING

We are proficient at design and development for consolidating skin, spar and mid ribs co-curing and have performed the processes for notable commercial and defence programs centered on weight and assembly effort optimisation on fin, rudders and fuselage assemblies.Our commitment to advanced technologies with aerospace majors such as National Aeronautics Laboratory-India, Indian Space Research Organisations and international partnerships for catering to the design concurrent engineer, manufacture of aircraft aerostructures, engine components, to name a few.

QUALITY ASSURANCE & TESTING

In-house, self-reliant OEM certified quality assurance ecosystem is in place to cater to stringent international customer requirements. Our test capabilities ranges from 10-Axis Through Transmission Equipment to a wide range of Pulse Echo test capabilities including C-Scan systems and thermographic test capabilities. We have large bed contour measuring equipment in place for ultra-precision. Our world class testing infrastructure is complemented with globally certified NDT Level-3 to Level-1 specialists.

SPECIAL PROCESSES

With an intent to provide turnkey composite solutions to our global customers along with a self sustained composite component manufacturing, Tata Advanced Systems has established a range of qualified special process capabilities driven by aircraft OEMs' needs. These capabilities include acoustic drilling, paint booth, advanced reticulation, a suite of surface preparation techniques and core processing to name a few.

Composite Specific Qualifications

NADCAP Qualifications


for Composite, NDT, Chemical Processing, Painting and Measurement & Inspection
Boeing, Airbus, Pratt & Whitney and Rolls-Royce qualifications on Various process for composite manufacturing

Highlights

3 Cities, 3 Plants

TLMAL Hyderabad, TAML Bangalore, TAL Nagpur in India

1000+

Trained workforce

120 Countries

Wide Supply Chain

Other Centers of Excellence

ASSEMBLY

At the aerostructure assembly center of excellence, our area of work ranges from intricate parts to large and complex assemblies and includes the design and manufacture of tooling. We have value engineered critical legacy aerostructures using concepts such as FSDA while resolving engineering inconsistencies. Our talented and efficacious workforce is able to produce zero-defect outputs.

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METALLICS

At Tata Advanced Systems, we are a global single source for the majority of our programs in the Metallics Center of Excellence. Our capability includes complex machining of hard and soft metals, sheet metal fabrication as well as surface treatments. We ensure delivery of tight tolerances and high quality at all rate requirements.

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AERO-ENGINES

The cutting edge technology at our state-of-the-art Aero-engines Center of Excellence cater to the production requirements of some of the most complex parts on aero-engines. Built as a digital factory, it is equipped with real-time Manufacturing execution systems.

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